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Telescopic fork checklist for optimization

Chassis problems can have a variety of causes – initially

  • the tires must be checked for correct air pressure and tread depth, a different tread can sometimes work wonders
  • the wheels must run smoothly and free of play, and must not have any lateral or vertical runout
  • the rear swing arm should not allow any play to be felt in the bearing or on the reversing levers
  • the shock absorber must be tight and the spring intact
  • the steering head bearing must run smoothly and free of play, the Simmerrings must be tight, the clamping screw on the front axle and fork bridge must be tightened
  • the screw connections of the chassis (front, rear axle, engine, frame) must be tightened as specified
  • the chain must be OK, properly tensioned and lubricated

If everything is OK here and the fork still does not work satisfactorily, then the fork must be examined more closely: 

Fork cuts through

  • Possible cause: Preload too low Measure: Increase preload (insert bushing or washers)
  • Possible cause: Air cushion too big Measure: Increase oil level
  • Possible cause: Insufficient compression stage damping Measure: Set damping higher (if available)
  • Possible cause: Additional air pressure too low Measure: Increase air pressure (if possible)
  • Possible cause: too thin fork oil Measure: increase viscosity
  • Possible cause: too soft or linear springs Measure: install progressively harder WIRTH springs

Fork sinks too far even when standing (too much negative suspension travel). Motorcycle looks top-heavy, low ground clearance

  • Possible cause: Preload too low Measure: Increase preload (insert bushing or washers)
  • Possible cause: Additional air pressure too low Measure: Increase air pressure (if possible)
  • Possible cause: too soft or linear springs Measure: install progressively harder WIRTH springs

Fork does not respond properly, is uncomfortable, handlebar knocks (kickback)

  • Possible cause: Pre-tension too high Measure: Lower the pre-tension (e.g. remove or shorten spacer bushing)
  • Possible cause: Air cushion too small Measure: Carefully reduce the oil level
  • Possible cause: high compression damping Measure: decrease damping (if available)
  • Possible cause: Additional air pressure too high Measure: Reduce air pressure (if possible)
  • Possible cause: too thick fork oil Measure: reduce viscosity
  • Possible cause: springs that are too hard or linear Measure: install progressively softer WIRTH springs

Fork does not respond properly, is uncomfortable, handlebar knocks (kickback)

  • Possible cause: Pre-tension too high Measure: Lower the pre-tension (e.g. remove or shorten spacer bushing)
  • Possible cause: Air cushion too small Measure: Carefully reduce the oil level
  • Possible cause: high compression damping Measure: decrease damping (if available)